HelmetTec® can support brands at any stage of helmet development—from integrating IsoFit® technology into an existing helmet design to managing the complete helmet design and development process, from initial concept through production.
Our team brings broad experience across multiple helmet markets in design, engineering, impact protection, component integration, prototype testing, product development, lab testing, and manufacturing to help turn helmet concepts into advanced, marketable products.
Think of us as an extension of your brand—without the overhead of building that expertise internally.
Project Leadership
25+ years of helmet design and development expertise that keep projects moving forward.
Management and coordination between brands, suppliers, and OEMs
Deep knowledge of designing helmets to meet or exceed industry standards
Strategic project planning and project management
Cross-functional expertise in Industrial Design, Engineering, and Manufacturing
Product development and management focused on efficient manufacturing and assembly
Global supplier and OEM partnerships
Helmet Design & Engineering
We help develop helmets that balance protection, ergonomics, aesthetics, comfort and performance.
Full helmet design services
IsoFit® technology and component design integration
CAD for prototyping and proof-of-concept development
DFM CAD prepared for manufacturing
Prototype, Testing & Validation
We build, test, refine, and validate designs throughout the development process.
Rapid prototyping and product testing iterations during development phase
In-house prototype testing for immediate product feedback and CAD refinements
Production-like proof-of-concept helmets for internal team validation
Final design focused on production readiness
Manufacturing & Production
We help bridge the gap between a great concept prototype and a production-ready helmet.
Help manage the transition from development to OEM production
Communication and coordination between brands, suppliers, and OEMs
Early production testing and refinements to optimize design, performance, and manufacturing
Coordination of impact testing and industry certification requirements
