HelmetTec® can support brands at any stage of helmet development—from integrating IsoFit® technology into an existing helmet design to managing the complete helmet design and development process, from initial concept through production.

Our team brings broad experience across multiple helmet markets in design, engineering, impact protection, component integration, prototype testing, product development, lab testing, and manufacturing to help turn helmet concepts into advanced, marketable products.

Think of us as an extension of your brand—without the overhead of building that expertise internally.

Project Leadership

25+ years of helmet design and development expertise that keep projects moving forward.

  • Management and coordination between brands, suppliers, and OEMs

  • Deep knowledge of designing helmets to meet or exceed industry standards

  • Strategic project planning and project management

  • Cross-functional expertise in Industrial Design, Engineering, and Manufacturing

  • Product development and management focused on efficient manufacturing and assembly

  • Global supplier and OEM partnerships

Helmet Design & Engineering

We help develop helmets that balance protection, ergonomics, aesthetics and performance.

  • Full helmet design services

  • IsoFit® technology and component integration experts

  • Industrial Design CAD development for proof-of-concept prototype phase

  • Engineering CAD development for OEM/Production

A white safety helmet with a removable blue face shield.

Prototype, Testing & Validation

We build, test, refine, and validate designs throughout the prototype development process.

  • Rapid prototyping and product testing iterations during development phase

  • Direct communication with OEM throughout the entire product development process

  • Final design focused on production readiness and ease of assembly

Manufacturing & Production

We help bridge the gap between a great concept prototype and a production-ready helmet.

  • Help manage the transition from product development to OEM & production

  • Communication and coordination between brands, suppliers, and OEMs

  • Early production testing and refinements to optimize design, performance, and manufacturing

  • Coordination of impact testing and industry certification requirements

A black bicycle helmet with a removable internal liner and a round outer shell, shown from above.

Whether you're developing a new helmet, upgrading an existing model with IsoFit®, or looking for experienced support to take a concept into production, HelmetTec® can help guide the way.

Learn how HelmetTec® can help with your next helmet design project